Ultrasonic Pulse Velocity Test (UPV Test)

Ultrasonic Pulse Velocity (UPV) testing is a non-destructive method widely employed to assess the quality of concrete directly on-site. This evaluation revolves around measuring the speed of electronic pulses traveling through concrete, from a transmitting transducer to a receiver transducer.

Principles of UPV

The UPV test operates on the principle that the speed of sound in a solid material correlates with the square root of the ratio of its elasticity to density. Density reflects material quality, while elasticity relates to strength.


Testing Process

The equipment for UPV testing includes a transmitter and receiver applied to two faces of concrete. The transmitter emits ultrasonic pulses through the concrete, received by the opposite face’s receiver. The travel time of these pulses is recorded, and the average velocity of wave propagation is determined.


Velocity Classification

Pulse Velocity (Km/s) Quality of Concrete
Below 3.0 Doubtful
3.0 to 3.5 Medium
3.5 to 4.5 Good
Above 4.5 Excellent

Arrangement of Transducer

The measurement of electronic pulse velocity can be conducted in three ways:
Direct Transmission – Opposite Faces

  • Reliable method with accurate results.
  • Maximum pulse energy transmitted at right angles.

Semi–Direct Transmission – Adjacent Faces

  • Less accurate but satisfactory.
  • Angle between transducers and path length is less defined.

Indirect Transmission – Same Face

  • Least used due to unsatisfactory and inaccurate results.

Factors Affecting Measurement

1. Smoothness of Contact Surface : Surface should be even; use coupling medium like jelly or oil.

2. Length of Path : Longer path provides more accurate results with fewer errors.

3. Moisture Content of Concrete : Pulse velocity increases with higher moisture content.

4. Temperature of Concrete : Optimal range for accurate readings: 5°C to 30°C. Pulse velocity increases below 5°C; decreases above 30°C.

5. Presence of Steel Reinforcement : Pulse velocity in RCC is 1.2 to 2 times higher than PCC.


Applications

  • Measuring uniformity.
  • Detecting cracks, frost, or chemical damage.
  • Identifying voids or honeycomb.
  • Determining concrete strength.
  • Measuring thickness of slabs and roads.
  • Assessing elastic modulus.
  • Studying concrete durability.
  • Monitoring strength development.
  • Useful in pre-casting and formwork removal decisions.

Advantages of UPV Test

  • High penetrating power of electronic pulses.
  • High sensitivity and accuracy.
  • Portable equipment for ease of use on various sites.

Disadvantages of UPV Test

  • Manual testing requiring experienced technicians.
  • Challenges in inspecting irregular apparatus parts.
  • Requirement of couplants like soap, oil, and jelly.
  • Tested elements must be water-resistant.